INVESTIGATION OF THE WELDED LAYER HARDNESS AT RESTORATION OF ELECTRIC MOTOR SHAFTS

  • Olga Zharkevich Abylkas Saginov Karaganda Technical University, Faculty of Mechanical Engineering, Department of Technological Equipment, Mechanical Engineering and Standardization, Karaganda, Kazakhstan
  • Oxana Nurzhanova Abylkas Saginov Karaganda Technical University, Faculty of Mechanical Engineering, Department of Technological Equipment, Mechanical Engineering and Standardization, Karaganda, Kazakhstan
  • Adelia Mukhitova Abylkas Saginov Karaganda Technical University, Faculty of Mechanical Engineering, Department of Technological Equipment, Mechanical Engineering and Standardization, Karaganda, Kazakhstan
  • Irina Teliman Abylkas Saginov Karaganda Technical University, Faculty of Mechanical Engineering, Department of Technological Equipment, Mechanical Engineering and Standardization, Karaganda, Kazakhstan
  • Yelena Naboko Abylkas Saginov Karaganda Technical University, Faculty of Mechanical Engineering, Department of Nanotechnology and Metallurgy, Karaganda, Kazakhstan
  • Oleg Stukach National Research University Higher School of Economics, Faculty of Electronic Engineering, Department of Electronic Engineering, Moscow, Russia
  • Boris Moyses Tomsk Polytechnic University, Faculty of Control Systems and Robotics, Department of Control and Diagnostics, Tomsk, Russia
Keywords: hardfacing, hardness, voltage, current, wire feed rate

Abstract


The article is devoted to studying the influence of wire feed rate on the hardness of the welded layer during the restoration of electric motor shafts. The authors analyze the importance of optimal hardness to ensure the durability and reliability of the reconditioned parts. The paper considers various factors affecting the hardness of the welded layer, such as type of welding wire (AWS A5.18 ER70S-6, OK Tubrodur 35 G M, AWS A5.28 ER80S-G); cladding modes (feed rate, current, voltage); properties of the welded clad metal (fusion with the base, tendency to crack formation). Based on the conducted experiments, the optimal welding modes for each of the studied wires and the corresponding hardness values were determined. The obtained results allow us to conclude that the wire feed rate is one of the key parameters affecting the hardness of the welded layer.

References

Pradeep, G. R. C., Ramesh, A., & Durga, P. B. (2010). A review paper on hardfacing processes and materials. International Journal of Engineering Science and Technology, 2(11), 6507–6510.

Nurzhanova, O., Zhukova, A., & Bučinskas, V. (2023). Investigation of the performance properties of parts surfaces to be recovered by semiautomatic hardfacing. Trudy Universiteta, (2), 52–58. https://doi.org/10.52209/1609-1825_2023_2_52

Klimpel, A. (2020). Industrial surfacing and hardfacing technology, fundamentals and applications. Welding Technology Review, 91(12), 33–42. https://doi.org/10.26628/wtr.v91i12.1094

Zharkevich, O., Taimanova, G., & Mukhitova, A. (2023). Analysis of shaft defects of electric motors and methods of their restoration. Trudy Universiteta, (4), 3–9. https://doi.org/10.52209/1609-1825_2023_4_3

Olugbade, T. O., Ojo, O. T., Omiyale, B. O., Olutomilola, E. O., & Olorunfemi, B. J. (2021). A review on the corrosion fatigue strength of surface-modified stainless steels. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 43, 421. https://doi.org/10.1007/s40430-021-03148-5

Nurzhanova, O., Zharkevich, O., Bessonov, A., Naboko, Y., Abdugaliyeva, G., Taimanova, G., & Nikonova, T. (2023). Simulation of the distribution of temperature, stresses and deformations during splined shafts hardfacing. Journal of Applied Engineering Science, 21(3), 837–845.

Kikai, N., Ronbunshu, G., & Hen, A. (2007). Destruction phenomenon about the spline shaft. Transactions of the Japan Society of Mechanical Engineers, Part A, 73(725), 80–87. https://doi.org/10.1299/kikaia.73.80

Kenchi, R. K. M. (2012). The effects of welding processes on microstructure and abrasive wear resistance for hardfacing deposits. Bonfring International Journal of Industrial Engineering and Management Science, 2(2), 28–34. https://doi.org/10.9756/BIJIEMS.1298

Garbade, R., & Dhokey, N. (2021). Overview on hardfacing processes, materials and applications. IOP Conference Series: Materials Science and Engineering, 1017, 012033. https://doi.org/10.1088/1757-899X/1017/1/012033

Nashid, H., Ferguson, W. G., Clifton, G. C., Hodgson, M., Battley, M., Seal, C., & Choi, J. H. (2014). Non-destructive method to investigate the hardness–plastic strain relationship in cyclically deformed structural steel elements. Bulletin of the New Zealand Society for Earthquake Engineering, 47(3), 181–189.

Joseph, P., Babu, M. N., & Albert, S. K. (2024). Fracture behavior of hardfacing alloy coated over stainless steel under quasi-static and dynamic loads. Journal of Materials Engineering and Performance, 33(23), 13019–13029. https://doi.org/10.1007/s11665-024-10389-7

Zhang, Y., Sang, X. T., Xu, G., & Wang, G. (2023). Fatigue crack propagation of the gradient surface-modified layer of high-strength steel. International Journal of Fatigue, 177, 107921. https://doi.org/10.1016/j.ijfatigue.2023.107921

Zharkevich, O., Nurzhanova, O., Zhunuspekov, D., Naboko, Y., Buzauova, T., Abdugaliyeva, G., Mateshov, A., & Bessonov, A. (2023). Determination of optimal hardfacing modes for recovering electric motor shafts. Tehnički Vjesnik, 30(3), 951–957. https://doi.org/10.17559/TV-20220719104215

International Organization for Standardization. (2019). ISO 643:2019. Micrographic determination of the apparent grain size.

Zharkevich, O. M., Nurzhanova, O., Bessonov, A., Naboko, Y., Abdugaliyeva, G., Taimanova, G., & Nikonova, T. (2023). Simulation of the distribution of temperature, stresses and deformations during splined shafts hard facing. Journal of Applied Engineering Science, 21(3), 837–845. https://doi.org/10.5937/jaes0-42774

Mussayev, M., Sherov, K., Kassymbabina, D., Abdugaliyeva, G., Donenbayev, B., Kardassinov, S., Karsakova, N., & Tussupova, S. (2024). Research of wear and increasing wear resistance of the working part of busbar punching tools by surfacing method. Journal of Applied Engineering Science, 22(3), 654–664. https://doi.org/10.5937/jaes0-51175

GOST 12080–66. (1966). Kontsy valov tsilindricheskiye.

Zhetesova, G., Zharkevich, O., Pleshakova, Y., Platonova, Y., Yurchenko, V., & Buzauova, T. (2017). Building mathematical model for gas-thermal process of coating evaporation. Metalurgija, 55(1), 63–66.

Bezkorovainyy, P. G., Teliman, I. V., Malybaev, N. S., & Shestakov, V. S. (2023). Hydraulic excavator bucket modeling with a straight shovel along a defined trajectory. Material and Mechanical Engineering Technology, 1(1), 29–33. https://doi.org/10.52209/2706-977X_2023_1_29

Published
2025/06/16
Section
Original Scientific Paper